Clients came to architects David Burdett and Stefanie Werner of DAS Studio in NYC with a design dilemma: their lakefront house did not take advantage of the property’s views. And the building was divided into many small rooms, creating awkward spaces that were not functional for contemporary living. The clients wanted a clean, light, and modern aesthetic, but they also wanted to pay tribute to their home’s rural setting and past.
The solution that DAS crafted involved gutting the house to create new, larger interior spaces that maximized the lake views. To honor the homeowner’s modern aesthetic while simultaneously acknowledging the home’s rural location, they came up with the idea to use a very traditional wood floor, wide plank pine flooring, but to finish the floor with a white stain for a light, clean, modern look. The homeowners, who were both actively involved in researching and selecting the products used in their home, turned to a local sawmill, Hull Forest Products in Pomfret, Connecticut, to make their wood floors. Hull Forest Products, which ships its floors mill-direct nationwide, was able to supply wide pine floors up to 19 inches wide with plank lengths of 12+ feet.
To achieve the look shown above, the floor was stained with one coat of Duraseal Country White. Then the floor was lightly buffed and sanded, and another coat of Country White was applied. The floor was then finished with four coats of Duraseal Traffic water based poly, satin finish. The grain pattern of the pine floors and the white coloring were a perfect match to the project’s design criteria.
To link the three floors of the house functionally and aesthetically, the homeowners commissioned custom thick stair treads from Hull Forest Products, who made them from the same wood used on the floors. The stair treads are a perfect match for the floors, and they create a seamless flow between the home’s three levels. The stairs function as a bridge between floors and time periods, for, as Burdett points out, “the stair design contrasts the chunky heaviness of the solid wood treads with the slender detailing of the [modern] steel stringers and balustrade.”
The completed house, with work done by West Mountain Builders of Washington, Connecticut, displays the successfully executed design and vision in every photo. As Burdett says, “It is a contemporary renovation of an older house, working with existing proportions and heights to achieve a contemporary living space that is respectful of the original house.” The home is a poster child for how to reconfigure an old house to be a gracious and suitable host for a whole new generation.
Looking for a modern kitchen that’s also cozy? For a primer on how to warm up an industrial space with warm wood tones, check out this white kitchen in Boston’s South End. The cooler elements (white brick, white macaubus quartzite, white cabinets) juxtapose with the warm variegation of the Hickory wide plank floors, upping the cozy factor. The copper faucet and pot rail add another warm element.
Chris Greenawalt of Bunker Workshop in Charlestown, MA, transformed the space’s quirks, including an old pizza oven and a triangular shaped alcove, into functional shelving (made from leftover hickory flooring) and extra storage space. With no upper cabinets, the space is open and filled with natural light.
The homeowners used Hickory flooring throughout to add a warm lived-in feel to an otherwise industrial and modern space and help pull the look together. The warm toned wood continues up the stairs with modern square edge and square ended Hickory treads and risers laid over white painted wood. The high color contrast between the light sapwood and the darker heartwood in the Hickory flooring and stairs adds texture and warmth–like a cozy blanket–preventing the space from feeling stark.
The original stairway in the home was traditional, and the homeowners wanted to modernize it, but due to building codes, they could not change the footprint of the original steps. Together with their c0ntractor, Michel Beaudry, and their architect, Bunker Workshop, they devised a zig-zag pattern that ensured each tread was the same size as it had been previously, but with a modern line and no overhanging nosing. Hull Forest Products custom milled the Hickory treads and risers to their specifications.
The homeowners wanted to source their floors locally, which led to their decision to choose Hull Forest Products, the largest sawmill in the greater Boston area, and a producer of custom-milled wide plank floors and stairs from local wood. “We absolutely love our floors,” say the homeowners, who completed their home renovation in 2014. “Their character is one of the favorite characteristics of our home.”
The wood flooring and stair parts shown in the photos above are Hull Forest Products’s natural grade Hickory, with knots and color variation, finished with a water based poly. No stain was used.
This fall Hull Forest Products is offering four free and fun events for the whole family that celebrate Connecticut’s working forests and locally grown wood products. We hope you can join us for one of these guided woods walks or for the Hull Forest Products sawmill tour, where you can watch us turn locally grown wood into beautiful and durable wood flooring and lumber.
1.) Town Forest Provides Recreational Opportunity, Wildlife Habitat, and Forest Products
Join us for a walk on the 45-acre town forest owned by North Brookfield, Massachusetts, and learn how long-term forest stewardship can be applied to manage land for multiple uses and benefits, including recreation, income, and renewable energy. Hull Forest Products currently manages this land, and through the use of whole tree chipping, much of the low quality and traditionally non-merchantable timber has been removed and utililzed to produce renewable energy, while improving the conditions in the forest. The property is being managed for recreational opportunity, wildlife habitat, aesthetic beauty, and the long-term production of forest products. Part of the forest is being turned into a woodland park for town residents to fish, walk, and picnic. This is a one-mile loop walk over moderate terrain. Leashed dogs are welcome.
Date/Time: Saturday October 3rd, starting at 10 am.
Location: 20 West Brookfield Road (Route 67) North Brookfield, MA, 01535. Signs will be posted.
Contact: Ross Hubacz (860) 576-1546
2.) This Was His Forest: George Hewitt Myers, the Man Behind the Yale University Forest
Join us for a 2-hour 2-mile guided tour of Hull Forestland’s Myers Pond Forest, formerly the summer home of Yale Forest founder George Hewitt Myers and today the only private inholding in the Yale Myers Forest. Learn about the man behind the Yale-Myers Forest and how he worked to put together this most remote of Connecticut’s forested areas. See the site of the Myers home and family cemetery. This walk will be led by Hull Forest Products forester Mike Bartlett, who has received the “Mr. Walktober” award from TLGV for hosting over a thousand Walktober participants in his 15 years of volunteering for Walktober. The tour will focus on sustainable forestry, how woodland management can improve bird habitat, and the life and times of George Hewitt Myers. Leashed dogs are welcome to accompany hikers. We hope you can join us!
Date/Time: October 18, 2015 at 1:30 pm (raindate is 10/25/15 at 1:30 pm)
Location: 159 Kinney Hollow Road, Union, CT. Look for the Hull Forestlands sign.
Contact: Mike Bartlett (860) 377-0117
3.) Timber! A Guided Tour of the Wilford Farm Woodlot
Join licensed forester Chris Casadei for this 2-hour 2-mile guided tour of the 170 acre Wilford Farm forest; participants will get to view and discuss recent woodland management activities including an improvement thinning and an Ash sanitation harvest designed to pre-emptively salvage Ash trees before the arrival of the Emerald Ash Borer, an invasive pest that has infected Ash trees across Connecticut. The Wilford Farm woodlands have a history of active forest management since the old farm was disbanded, and they comprise a rolling landscape with a vast network of streams and wetlands as well as excellent wildlife habitat. Moderate terrain. Leashed dogs are welcome to accompany hikers.
Date/Time: October 3, 2015 10 am rain or shine
Location: Willington, CT. From Route 74 head south on Parker Road, take a left on Cowls Road, then left on Busse Road, and left on Meadow Lane. Follow Meadow Lane to the end. There is plenty of parking in the cul-de-sac.
Contact: Chris Casadei (860) 235-6550
4.) From Forest to Flooring: Making Local Goods from Local Woods at the Hull Forest Products Sawmill
Tour a modern a sawmill and lumber manufacturing facility and learn how locally grown trees are sustainably harvested and milled into lumber for flooring, furniture, post and beam timbers, railroad ties, pallets, and more. Watch as logs are transformed into lumber before your eyes. This is a great “how it’s made” type of tour that the whole family will enjoy. Tours take approximately one and a half hours and are an easy .4 mile walk.
Don’t miss this opportunity to see the behind-the-scenes workings of a modern sawmill and lumber manufacturing facility. Here’s what a past tour participant had to say about the experience:
“Many, many thanks for the wonderful tour of the Hull Forest Products facility. I was impressed beyond words. To see hardwood timber–right off the logging truck–being transformed with sophisticated computer-controlled milling machines into finished product right before my eyes was truly amazing. This process must be experienced firsthand to really appreciate the enormous effort required to deliver such a diverse array of wood products from railroad ties to wide plank flooring.
And to think that this family-owned manufacturing company is based right here in Connecticut at a time when sadly, very little seems to be made in our country any more. I will not only recommend your beautiful timber and flooring products, but will do so proudly and enthusiastically.Thank you for allowing me this exceptional opportunity. Keep up the good work! ”
Date/Time: October 17, 2015, tours offered from 8 am to 2 pm
1. Know the size of your project. Estimate the square footage of wide plank flooring you will need based on your room’s dimensions, then add 10 percent. By knowing your square footage needs, we can figure out whether we have enough material in inventory to process your order ASAP. Also be sure your site conditions are appropriate for wood flooring (for example, we don’t recommend installing our solid wood floors below grade).
2. Think about wood species. Spend some time browsing photos of different wood species, and learn about the properties of the woods. Does the wood you like make sense for your needs? (If you are a perfectionist who can’t stand the look of distressed floors, you probably want to go with a harder wood that won’t show wear easily, like Ash, Red Oak, White Oak or Maple.) Don’t get too hung up on the color of a particular floor you see in a photo, as the same wood can look very different depending on the finish you choose. Applying a stain can also change the color of a floor dramatically.You may want to experiment with different finishes to make sure you get the look you like best. (Hull Forest Products offers free unfinished samples-just go into one of our species galleries, click on a photo, and select the “more details” button to order samples). Figure 2, below, shows the range of coloration between various types of clear satin sheen finishes. The finishes were applied to samples of our unfinished Select grade White Oak flooring.
3. Consider grades of wood. Once you’ve decided on a species of wood, you’ll have a choice of grades within that species. All of our flooring grades perform well; the grade is purely a matter of style and cost. We call wood with clear grain and few to no knots Select grade. Wood with natural character markings like knots or bark pocket is called Natural grade. Premium grade is a midpoint between these two grades.
4. Consider plank widths. Plank widths affect the price of your floor and they have a big visual impact as well. Choosing a range of plank widths (known as “random widths”) is less expensive than requesting floor boards that are all 7″ wide, for example. This is because the material does not have to be sorted as much or ripped to 7 inches. Figure 3, below, illustrates the look of a floor with random widths. The planks are a mix of 5 inch, 8 inch, and 12 inch widths.
Compare the look of the random width floor boards in Figure 3 above to the floor shown in Figure 4, below, which features plainsawn White Oak floor planks that are each 10 inches wide. This gives you an idea of the visual impact of random widths vs. equivalent widths.
Figure 4: Select grade plainsawn White Oak wide plank flooring, all 10 inch wide planks, with a satin sheen poly finish.
5. Do you want unfinished wood flooring or prefinished wood flooring? In some cases, such as an apartment in a high rise that doesn’t allow on-site wood finishing, this question may already be answered for you. It may depend on whether you are building a new home or already living in an existing one. The up-front cost of prefinished flooring is higher, roughly $3.00-$3.75 more per square foot. On the other hand, if you are hiring a professional to finish your floor on site, it may cost at least $3 per square foot. Some people prefer the look of a site-finished floor because it has a snug, square edge with no bevel, compared to a prefinished floor, which will have a slight microbeveled edge on the sides of the planks. It’s up to you, so weigh your options.
As always, we are here to answer your questions! Happy browsing, and when you’re ready to find the perfect wood floor for your home, give us a call or send us an email. 1-800-928-9602 Browse wide plank wood floors anytime at hullforest.managedcoder.com.
Pomfret, CT, January, 2015 – Hull Forest Products has been awarded a “Best Of Houzz” 2015 design award by Houzz.com, the leading platform for home remodeling and design. Thefamily-run forestry service, sawmill, and wide plank flooring manufacturer was chosen from among 500,000 remodeling and design home professionals by the more than 25 million monthly users who comprise the Houzz community. This award goes to those whose work is the most popular among Houzz users, who saved more than 230 million professional images of home interiors and exteriors to their personal ideabooks via the Houzz site, and ipad/iphone/android apps.
“We work hard to make wood floors like no one else, and we are thrilled that our American-grown and manufactured wide plank floors have proved so popular with the Houzz community,” said Mary Hull, co-owner of Hull Forest Products. “People feel good about choosing our floors because they are unique, beautiful, sustainably grown products whose use helps protect working forests here in the United States.”
“We’re delighted to recognize Hull Forest Products among our “Best Of” professionals as judged by our community of homeowners and design enthusiasts who are actively remodeling and decorating their homes,” said Liza Hausman, vice-president of industry marketing for Houzz.
The first floors we milled at Hull Forest Products nearly fifty years ago were wide pine floors, and wide plank pine continues to be one of our best selling wood floors for kitchens and other rooms. New England homeowners (and many others with antique, farmhouse, or period inspired homes) love traditional wide pine. There is something about the width and length of the planks, the large sound red knots, and the patina that develops that makes a wide pine floor charming. The floor has an heirloom quality.
Customers often come to us looking for a floor that emulates the look and feel of old pumpkin pine or heart pine at a reasonable price, so we show them how our clients have chosen to finish their floors to mimic the look of an antique floor. See Figure 1 above for an example, and check out our pine flooring gallery for many others.
Some of you may be familiar with the living history museum, Old Sturbridge Village. They used our wide pine for the floor of their Oliver Wight Tavern Building. If you get a chance to visit there, be sure to check out this floor (shown in Figure 2 below). It is an interesting example as it had no finish applied at all and has been left to weather the heavy public foot traffic in the buff.
We source our flooring grade pine from the historic Myers Pond and Yale University Forests in Connecticut, harvesting only during the cold winter months so we get the best color retention. We mill our wide pine flooring from logs predominantly twelve feet and longer, selecting for even growth and live red knots.
Wide pine flooring lovers are often history buffs, so you may be interested to know that the Eastern White Pine tree played a role in the American Revolution. Because it grows so tall, Eastern White Pine has long been used for the masts of ships, and the British Navy tried to reserve the tallest White Pines in the colonies for the masts of British naval vessels. When an act to this effect was enforced in New Hampshire, it outraged the colonists. Though forbidden to cut “any pine tree of the growth of 12 inches of diameter,” it became unfashionable to have floorboards in one’s home that were less than 12 inches wide.
In 1772 a sawmill owner in Weare, New Hampshire was arrested and fined when white pine logs with the king’s broad arrow mark were found at his mill. He and a group of about 40 townspeople rioted, attacking the sheriff and his deputy and literally running them out of town in what became known as the Pine Tree Riot. This act of rebellion against British authority was an inspiration for the Boston Tea Party, which took place the following year.
For those of you who appreciate the “story” that boards can tell, see figure 3, below. This is a truly unique pine board with a very old pruning mark that was revealed when the log was sawn. (Thanks to Tom Fletcher in our flooring shop for spotting this.) The flat dark lines at the ends of the knots indicate where the tree was pruned. As you can see, the tree healed quickly and went on to produce clear grain. This board is 24″ wide and comes from a tree with an estimated age of 125-175 years.
Visit our gallery of wide plank pine floors for more information on the merits of Eastern White Pine and to browse photos showing how the application of stains and/or finishes can change the look of a pine floor.
Thinking about installing a wide plank wood floor in your kitchen? You’re not alone. Adding wood flooring is one of the most popular kitchen upgrades. And homeowners adding wood flooring are likely to see a return on their investment. According to the National Association of Realtors, homes with real wood floors are easier to sell, sell faster, and sell for more money than homes without them.
Wood Floors Establish A Tone
Wood adds warmth and interest to a kitchen like no other floor covering can. Because floors are generally the largest visible canvas in your kitchen, they set the backdrop for your furnishings and the tone for the space. Wood floors connote quality and craftsmanship, and wide plank floors can be used to convey a sense of luxury or history. (Retailers know that customers associate wood floors with quality, so they will often upgrade stores by installing wood flooring in key areas.) Installing wood flooring in your kitchen immediately raises its profile.
Since durability is especially important in high-traffic areas like kitchens, we recommend the use of harder woods such as red oak, white oak, hard maple, hickory, and ash wherever wear is a concern. But some folks find wear charming and they want a wood floor that will develop a patina more quickly. It really depends on your tolerance for dings, dents, and wear. In an old house you may want to choose a floor that looks like it belongs there, such as the wide pine kitchen floor shown in Figure 2.
Try to pick a wood floor that will make your kitchen look its best. Love an all-white kitchen but don’t want it to look sterile? Use a warm toned wood floor to inject color and life into an all-white kitchen.
Choosing a contrasting tone floor is one way to go, as shown in figures 1 and 3. On the other hand, if you love the wood tone of your kitchen cabinetry and want to build on that color, consider choosing a similar wood tone for your floor.
You can also add interest and character to your kitchen with rustic or figured wood floors. The owners of the New England kitchen shown in Figure 5 chose natural grade Ash wood flooring for its durability as well as for its character markings and color variation–then they stained the floor to emphasize the open grain and achieve a darker tone that suited their tastes. The result was a kitchen wood floor with character that proved to be one of our most popular wood floors in 2013.
Looking to contrast darker cabinetry and finishes with a lighter colored wood floor? Check out the pale White Oak kitchen floor shown in Figure 6. The homeowners chose a lighter tone floor to contrast with their cabinetry and trim and went with all five inch planks rather than random widths in order to emphasize the contemporary design of their home.
In case you need more reasons to choose a wood floor for your kitchen, don’t forget that wood floors have an exceptionally long service life, which makes them an attractive investment. Solid wood floors have a service life of 100+ years, and they can be sanded and refinished many times as homeowner tastes change. And that’s just one advantage.
Environmental Advantages of Wood Floors
Wood is a renewable and eco-friendly building and finish material. Solid wood floors require less energy to produce than any other type of floor covering, and they hold up to the scrutiny of life cycle analysis. Choosing responsibly sourced wood floors helps conserve working forests, which provide ecological benefits in the form of enhanced air and water quality, wildlife habitat, and carbon sequestration. Learn more about what makes wood good.
Hull Forest Products is proud to exhibit for the first time at the 2014 Architectural Digest Home Design Show #ADHDS 2014. We’ve been sending a lot of floors to the NYC area lately, so we thought it was time to exhibit in this neck of the woods. Thanks to the hard work of all our employees, we put together a great booth featuring our North American White Oak, Red Oak, Hard Maple, Walnut, Ash, Birch, and Curly Maple wood flooring.
Pomfret, CT, February 4, 2014 – Hull Forest Products has been awarded a “Best Of Houzz” design award by Houzz.com, the leading platform for home remodeling and design. Thefamily-run forestry service, sawmill, and wide plank flooring manufacturer was chosen by the more than 16 million monthly users who comprise the Houzz community. This award goes to those whose work was the most popular among Houzz users, who saved more than 230 million professional images of home interiors and exteriors to their personal ideabooks via the Houzz site, and ipad/iphone/android apps.
“We work hard to make wood floors like no one else, and we are thrilled that our American-grown and manufactured wide plank floors have been so popular with the Houzz community,” said Mary Hull, co-owner of Hull Forest Products. “People feel good about choosing our floors because they are beautiful, durable, and sustainably grown products whose use helps protect working forests here in the United States.”
With Houzz, homeowners can identify top-rated products likeHull Forest Products’s wide plank floorsand find companies whose work matches their own aspirations for their home. Homeowners can also evaluate professionals by contacting them directly on the Houzz platform, asking questions about their work and reviewing their responses to questions from others in the Houzz community.
The lengths of the floor boards you choose for your room will have a big impact on the overall look of your floor. Longer plank lengths create a clean visual line because there are fewer end or butt seams/joints (places where the ends of the boards butt up against each other). In fact, depending on the dimensions of your room, you might be able to eliminate butt seams all together by using long planks. We frequently get requests from clients looking for long planks in order to avoid butt joints on their floor.
In contrast, using shorter planks will result in more end seams on your floor, and if you go with especially short boards, you will get a patchwork effect. See figure 2, below:
At Hull Forest Products we offer two length classes: long and extra long. Long is our standard length class, which features much longer average plank lengths than other manufacturers (generally 3 to 8 feet long), but at the most budget friendly price. Extra long (generally 6 to 15 feet) is for those who want a truly luxurious long and wide plank floor.
To get long and extra long lengths, we have to start with very high quality timber so we can saw it full length off the log without having to cut around defects. Most wood floors out there today feature shorter lengths because they are made by cutting around defects in lower quality wood.
Long and wide floor planks are our specialty; please let us know what we can make for you. 1-800-928-9602.