Official Blog | Hull Forest Products

10 Reasons To Choose A Wood Floor

Wide plank flooring made from locally grown natural character grade White Oak on the kitchen floor in this timber frame home.

Top Ten Benefits of Wood Floors – And Why You Should Choose Them

1. Wood is the most abundant renewable flooring material available.

Trees create wood by harnessing solar power. Trees are a renewable resource and sustainable forest management makes it possible to harvest wood over and over again without any negative impact on the environment. Average annual net growth for hardwoods is greater than average annual removals, and hardwood growing stock in the United States has increased by 119 percent since the 1950s. Wood is a natural, renewable, sustainable, and environmentally-preferred building resource. (Sources: U.S. Dept. of Agriculture Forest Service; Woodisgreen.com; National Wood Flooring Association: woodfloors.org)

2. Wood floors improve indoor air quality.

Indoor air quality is better with real wood floors than with vinyl, carpet, or other flooring choices. Wood floors do not harbor animal dander, pollen, dust, and mold compared to other floor coverings. (Sources: U.S. Environmental Protection Agency, National Wood Flooring Association: woodfloors.org)

3. Wood floors are long lasting.

Wood floors last hundreds of years and don’t need to be replaced as often as other flooring options. (National Association of Home Builders)

4. Houses with real wood floors sell faster than those without them.

In a national survey of realtors, 90 percent said houses with wood floors sell faster and for more money than those without them. (National Wood Flooring Association: woodfloors.org)

5. Wood floors save natural resources.

They use far less water and energy to produce than other flooring options. Every wood substitute requires far more energy to produce than wood. (University of Wisconsin Wood Products Program Life Cycle Analysis)

6. You can address climate change by using more wood, not less.

Wood is a carbon neutral material that produces oxygen during its growth cycle and stores carbon during its service life. The growth of wood in renewable forests works to sequester and remove carbon from the atmosphere. (Consortium for Research on Renewable Industrial Materials www.corrim.org)

7. Choosing wood floors protect forests.

The use of wood creates demand in the marketplace, giving people incentive to plant more trees and maintain forested areas. Want to protect forestland right here in the United States? Buy local/native wood products. You will help conserve the landscape you enjoy by giving local forest owners incentive to keep their tree farms. (shoplocalsaveland.com)

8. Wood outgreens bamboo.

Trees take longer to regenerate than bamboo, which is often touted as an environmentally friendly flooring because it is rapidly renewable; however, longer regeneration time is a benefit because forests with trees of different ages promote biodiversity. In contrast, bamboo is grown in monoculture plantations which do not make as large a contribution to wildlife habitat, air, water, or soil quality. (Idahoforests.org)

9. Wood earns LEED points.

Wood is recognized by the Leadership in Energy and Environmental Design program for improved indoor air quality, material use, location proximity, and sustainably sourced materials. (U.S. Green Building Council)

10. Natural materials enhance your home environment.

Your home should be a beautiful, healthy sanctuary. Wood is a beautiful, durable, healthy choice for both the world’s environment and your home’s environment. Bringing natural materials like wood into your home is also a great way to enhance your well-being and your indoor air quality. (Source: United States Consumer Product Safety Information)

Browse wide plank wood floors anytime at hullforest.com. As always, we are here to answer your questions! When you’re ready to find the perfect wood floor for your home, give us a call at 1-800-928-9602 or use our contact form.

We are the largest sawmill in the metro Boston, Providence, Hartford, and Springfield areas. Made in the USA mill-direct custom wide plank flooring. A family business since 1965.
Quarter, Rift, or Plain Sawn Wide Plank Floors?

Have you ever wondered about the difference between quarter, rift and plain sawn floors? Well, here’s a primer for your reference. The way a log is cut by the saw will determine the orientation of the grain in the wood. This post discusses the difference between plain sawn floors, the default way of sawing in the modern world, and quarter and rift sawing.

Plain Sawn Floors

Figure 1: plain sawn red oak showing cathedral grain.

The most obvious difference between plain sawn and quarter and rift sawn flooring is appearance. Most flooring today is plain sawn. In plain sawing, character markings and figure patterns resulting from the annual rings are brought out more fully, including the characteristic cathedral graining that is so prominent in woods like oak (see figure 1). Plain sawn floors also tend to be available in wider widths than quarter and rift sawn floors.

The face appearance of a floor plank is determined by the way the wood grain is exposed by the saw. All logs consist of concentric annual growth rings of wood, beginning in the center and moving outwards. In plain sawing, a log is moved back and forth on a saw carriage and rotated with each successive slice until it is cut from the outside inwards. With plain sawn lumber, the growth rings, visible at the butt end sof the boards, will typically range from parallel with the surface of the board to a 30 degree angle or more from the surface of the board.

Quarter and Rift Sawn Floors

Figure 2: red oak quarter and rift sawn, revealing medullary rays.

Quarter sawn floors are a relative rarity today and as such they have cachet among homeowners looking for the unique.

Quarter sawing slices perpendicular to the wood’s annual growth rings, resulting in a straight grain appearance that also exposes the medullary rays, producing a unique figure or fleck that is highly sought after for furniture and cabinet making (see figure 2). Those familiar with the Arts and Craft and “Mission Oak” style of the early twentieth century will recognize this fleck.

In quarter sawing, the log is first quartered and then the quarters are cut again into slices. This method produces both quarter sawn and rift sawn boards. The center boards (true quartersawn) will have growth rings positioned at 60-90 degrees to the board’s surface. This is best viewed from the butt ends of the boards. As the cuts are made from the quarters, they become more rift sawn (growth rings at 30-60 degrees from the surface). When flooring companies refer to quarter sawn wood, they are usually referring to a specialty wood flooring cut that is a combination of quarter and rift sawn.

The straight grain of quarter and rift sawn wood is very consistent, making it desirable among furniture makers. Because quarter sawn lumber takes more time to produce and produces less yield (there is no boxed heart left over to market as pallet lumber), it costs more than plain sawn. There is also demand for quarter sawn lumber among furniture and cabinet makers, boat builders, instrument makers, and others.

In Figures 3 and 4 we have room photos to more clearly illustrate how the appearance differs in plainsawn and quarter/rift sawn wood floors. Note how the grain in the floor shown in Figure 3, below, appears quite straight, with some waves of fleck.

Figure 3: select grade rift and quartered red oak, with grain that appears quite straight, with some waves of fleck.

The overall look of a quarter and rift sawn oak floor is entirely different from that of a plainsawn oak floor, which has the typical cathedral or flame-shaped peaks that are very prominent and broad in the grain.

In Figure 4 we have an example of plainsawn red oak in a room setting. Here you can really see the beautiful flame-like peaks in the broad grain, which is what most of us think of when we consider oak. Both floors are made from the same species and grade of wood. The only difference is in the angle of the saw cut and the color of the stain and/or finish chosen for the floors.

Figure 4: plainsawn red oak grain, with the peaks in the grain quite prominent.

Browse wide plank wood floors anytime at hullforest.com. As always, we are here to answer your questions! When you’re ready to find the perfect wood floor for your home, give us a call at 1-800-928-9602 or send us an email.

We are the largest sawmill in the metro Boston, Providence, Hartford, and Springfield areas. Made in the USA mill-direct custom wide plank flooring. A family business since 1965.
Hull Forest Products Earns FSC Certification

August 2009- Hull Forest Products is now certified to Forest Stewardship Council (FSC) standards and we are pleased to offer our customers FSC-certified flooring and lumber from our sawmill.

Nearly a decade ago, the Hull Forestlands were certified to Forest Stewardship Council (FSC) standards. Since then public concern about the state of the world’s forests and timber resources has increased, and we’ve taken another step—FSC chain of custody certification for our sawmill— to show that our products comply with the highest social and environmental standards on the market. Hull Forest Products has been managing forests in a responsible manner for over 40 years. But as public demand for certified wood grows, the FSC label has become an effective way to gain consumer recognition for responsible forestry practices as well as credibility with business partners and environmental organizations.

The FSC label provides a credible link between responsible production and consumption of forest products, enabling consumers and businesses to make purchasing decisions that benefit people and the environment. Hull Forest Products’ FSC certifier is SCS, Scientific Certification Systems, a leading certifier of wood products manufacturers.
Why It’s Good to Use Wood

Formally managed for timber production, the Hull woodlands provide critical wildlife habitat. The property shown in the above photo offers wintering and staging areas for migratory waterfowl in Union, Connecticut.

The increased use of wood is one of our most important forest conservation tools. If you’re reading this blog, you may already be aware that working (i.e. managed) forests are the key to forest conservation. But, for those unconvinced, read on.

Increasing the use of wood benefits the environment, economy, and community. The use of wood provides incentive for private landowners to maintain their forestland, and this land provides public benefits like air and water quality enhancement, wildlife habitat, carbon sequestration, and open space preservation. Using wood also provides a critical source of jobs in rural America.

When a life cycle cradle-to-grave analysis is performed, wood outgreens every other building material. It takes less energy to produce than any other building material, it stores carbon throughout its service life, and when its service life is over, wood can be recycled to produce energy.

Recognizing that the active management of working forests is in the nation’s best interest, the USDA and the U.S. Forest Service are now giving preference to domestic wood as a building material.

Here’s a nifty 90 second video put out by the Danish Wood Initiative that sings the praises of wood, the world’s most environmentally friendly raw material.
Helping Nature Conservancy Conserve Working Forests

Formally managed for timber production for over a century, the Myers Pond Forest also provides critical wildlife habitat, including wintering and staging areas for migratory waterfowl.

March 2009- By conveying an easement on 450 acres of forestland it owns and manages in Union, CT, Hull Forestlands has helped the Nature Conservancy reach its 50,000 acre mark of protected forests, rivers, and coastline across the state.

The conservation easement, established with the help of a grant from the North American Wetlands Conservation Act (NAWCA), permanently protects Hull Forestlands’ Myers Pond Forest from development and tips the scales for the Nature Conservancy, which has now protected over 50,000 acres of forests, rivers, and coastline in Connecticut.

Located within the Quinebaug Highlands Landscape, an expanse of unbroken forests and sparkling streams in the northeast corner of the state, the Myers Pond Forest has been formally managed for timber production for over 90 years. It is home to wetlands, streams, and forest that are critical wintering and staging areas for migratory waterfowl. As part of the Highlands Landscape, the property also helps sustain the largest drinking water supply watershed in Connecticut, with benefits that trickle down all the way to Long Island Sound.

The Connecticut DEP Natural Diversity Database indicates an observance of Louisiana waterthrush on the Myers Pond property. A variety of habitat types including exceptional sedge/tussock meadow, open water, and riparian and upland habitats are capable of supporting many additional waterfowl and migratory bird species including: black duck, wood duck, hooded merganser, American bittern, sora, American woodcock, marsh wren and Cerulean warbler. Cerulean warbler is considered among the rarest of breeding warblers in Connecticut requiring large blocks of interior forest such as those located on the Myers Pond property. The streams and water bodies of the Myers Pond parcel, including Bigelow Brook, are part of the State of Connecticut DEP designated Natchaug River Greenway.

Hull Forestlands, sister company to Hull Forest Products, the largest hardwood sawmill in the tri-state region, will still own and pay taxes on the property and continue to practice responsible forest management, growing and harvesting timber to meet the needs of society. “We appreciate the opportunity to work with the Nature Conservancy,” says Bill Hull, General Partner of Hull Forestlands. “Unlike some environmental organizations, the Conservancy recognizes that land can be used for multiple purposes—one use is not necessarily exclusive of all others—and they are willing to forge win/win relationships to achieve their goals.”

Hull Forestlands owns several thousand acres of forests in western Massachusetts that have earned certification from the Forest Stewardship Council, and selectively harvested wood from these forests is turned into woody biomass, wood chips, lumber, timbers, and flooring. These private forests also provide public benefits that make them important to the region as a whole, including wildlife habitat, enhanced air and water quality, carbon sequestration, and their contribution the rural character of the New England.
Champion of Youth and Wildlife Award

February 2009- The nonprofit organization Facts About Wildlife & Nature Society (FAWNS) has recognized Hull Forest Products for their long-time generous support of the Massachusetts Outdoor Expo (“The Big MOE”) with a special “Champion of Youth and Wildlife Award.”

The Big MOE is an outdoor experience where families are encouraged to sample, entirely free of charge, all of the traditional outdoor sports and wildlife activities under expert supervision. They can fish, shoot, kayak, rock-climb, mountain-bike, see and touch wildlife, and learn about recreation and conservation opportunities. The Big MOE also provides an opportunity for youth to participate in nature-related arts and crafts, build a bird nesting box, practice calling wild turkey and waterfowl, and savor the flavor of wild game and fish.

Hull Forest Products, of Pomfret, CT, and Russell, MA, has donated rough-cut pine for more than a thousand nesting boxes over the past several years. Hundreds of these bird boxes are assembled and built by excited local children at the event every year, and are then brought proudly home to improve local wildlife nesting habitat. Hull Forest Products also sponsors and presents the Forestry station at the event, teaching participants how to identify, age, and understand the management of native trees.
Supplying Wood Chips for Public School Renewable Energy Initiative

September 2008- Hull Forest Products To Supply Wood Chips for Rhode Island Public School Energy Initiative

The U.S. Department of Energy has awarded a $984,000 grant to Ponaganset High School in Rhode Island to develop an alternative energy laboratory and install a wood-chip fired heating system. The D.O.E. grant also includes funds for the installation of a solar panel and wind tower at the school and a hydrogen fuel-cell technology for student projects. Central to the project are biomass boilers that will heat both the Ponaganset high school and middle school for one-fourth the cost of conventional oil. Hull Forest Products, Inc. of Pomfret, Connecticut, was chosen to supply wood chips for the boilers and is proud to be part of a project that provides students first-hand experience with alternative energy.

Ponaganset High will play a “pioneering” role in energy eduation, says Rhode Island Senator Jack Reed, a member of the Senate Appropriations Committee. “Generations of students here can learn about alternative energy and prepare themselves for a world where alternative energy will be central to our success as an economy. It’s a very exciting moment when you can see practical progress –– lowering the cost of energy for a school system — and also see the education of young people who can take this knowledge forward to the next generation.”
Energy-Saving Upgrades to Our Dry Kilns

February 2007-

What small company wouldn’t want to save $30,000-$40,000 a year in electricity costs? When Hull Forest Products Kiln Manager John Cody approached management about installing new dry kiln controls in 2006, it was the potential savings in energy costs that generated the most excitement. Connecticut Light and Power sent out a private engineer who determined that if all four kilns were running, the annual savings in the electricity bill could be that huge.

The new computerized kiln controls, installed in February 2007, save money by drawing less power: all four kiln fans now start up much more slowly, drawing fewer kilowatts in the process.

But there was an additional bonus with this installation. Because the new kiln controls allow for incremental adjustments, the temperature in the kiln can be ramped up slowly, placing less stress on the lumber and resulting in less degrade. Cody likens the incremental increase in temperature to walking up a ramp instead of taking the steps: it’s a much more gradual process, and the change is almost imperceptible to the wood. As a result, there have been fewer cracks and splits in kiln dried lumber lately. The cost savings on this increased yield may well turn out to be more than the savings on electricity.

Woodworkers have taken note of the improved color that comes with this slower drying process, particularly in Red Oak, whose prized pinkish-red hue is especially well preserved. Manufactured by Lignomat, the new controls and software make it possible for changes to be made online from any location, and according to Cody, “the accuracy is incredible.”

It has been a win-win situation for Hull Forest Products and evidence that investment in new technology continues to pay off for this manufacturer.
Old Growth Forest Identified and Preserved

Core samples taken in 2003 revealed this stand of eastern hemlock and white pine to then range from 183-250 years old.

June 2003- A Glimpse of the Precolonial Forest in Ashfield, Massachusetts

When our family land trust, Hull Forestlands, purchased the Sears Meadow Forest in Ashfield, Massachusetts in 2000, we realized there was a very old stand of eastern hemlock and white pine on the property. Tall and stately with deeply furrowed bark, these trees stand straight and solemn, their long trunks free of low branches and their canopy darkening the forest floor.

Intrigued by the possibility that this could be old growth, we invited eastern old growth forest expert Bob Leverett and Harvard University Forest Ecologist David Orwig to measure the trees in the stand. Leverett found pines with circumferences ranging from 7.6 to 11.7 feet and heights ranging from 117-131.9 feet, with an average of 260 square foot/acre basal area. One of the biggest pines was estimated to have 3,500 board feet of volume. After conducting ring counts, David Orwig estimated one of the hemlocks could be as old as 250, while the white pines ranged between 183-217 years in age. Orwig also found the pines had very good growth early on, averaging 5-8 rings per inch. His estimates are conservative, and he feels the trees could be much older, but since many were rotten at the core, it was difficult to get an accurate core sample.

According to Leverett, these trees offer a glimpse of the forests of North America prior to settlement by European colonists. And their longevity is remarkable as they are as convenient to access as any old growth in New England.

Hull Forestlands has pledged to protect this stand of old growth and we placed the property under conservation restriction with the state Division of Fisheries and Wildlife in 2003.
Waste Not, Want Not: Recovering Optimum Value from Every Board

This photo shows how our edger views a board as it approaches the saw box. The computer models the 3D data collected by a scanner and analyzes the geometric limitations of the NHLA grade rules across several grades, combined with relative values, to obtain the optimum solution based on human-entered variables combining appearance, grade, and recovery. At a cost of $1 million, the computer-optimized edger system gives us a recovery value of 97-99 percent from each board.

January 2004-Hull Forest Products Installs First-of-Its-Kind Edger

In 2004, Hull Forest Products installed and began running a new computer-optimized edger system that was the first of its kind in North America.

An edger is a machine that saws the round edges off boards from the saw carriage. This may sound like a simple task, but with thousands of boards sawn each day, even the best trained human operators can only be expected to perform at about 75 to 80 percent of optimal. Small errors in edging of 1/16 or 1/8 inch per board add up to significant lost profits.

With our new system, we have the ability to consistently saw products to within a couple of thousandths of an inch, yielding 97 to 99 percent of the optimal value recovery from each board. We can also saw fixed width, random width, and specialty products, as well as edge different thicknesses to different parameters, all in the same production run. This system has enabled HFP to provide more customized and value-added products to its customers, which benefits not only manufacturers and end users, but also landowners, who may receive more money for a given quantity of timber due to the increased value of a product that is manufactured using computer optimization.

The new edger cost over $1 million and is essentially a production rip saw that incorporates the latest in laser scanning and computer processing technology. In contrast with the traditional method of manually operating an edger (which requires extensive grading and math skills utilized in just a short moment to make the best decision on how to edge each individual board, at thousands of pieces each day), the new edger can process a day’s production and achieve the highest value solution on every board from the first to the last.

With minimal human input to identify grade zones and defects on the lumber, the edger scanners collect a high density 3D profile of each board within one foot of travel. As the board continues toward the saw box, the computer models the 3D data collected by the scanner and analyzes the geometric limitations of the NHLA grade rules across several grades, combined with relative values, to obtain the optimum solution based on human-entered variables combining appearance, grade, and recovery. The optimizer can evaluate over 20,000 independent solutions for each board in only tenths of a second. As the board approaches the saws, the computer finalizes its decision and directs the hydraulic system to position the saws at the correct angle and spacing. As the saws enter the cut, they slew at a rate defined by the angle and speed of the board. As the board exits the machine, it is pushed out onto the lumber deck, while the edgings are dropped into the by-product system.

The edger machine hardware was produced by Timber Machine Technologies (TMT) of Tualatin, Oregon. The scanning and software package was produced by Inovec of Eugene, Oregon. Inovec is a division of GE Infrastructure. The two companies have a history of working well together on sawmill optimization projects.

Our new edger installation was featured in The Timberline Magazine.

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