Edge profiles or treatments refer to the amount of “reveal” on the edge of each floor board. At Hull Forest Products, we can customize the edge profile of your wood flooring or paneling. We have a variety of edge profiles for you to choose from, and while the square (snug) edge is always the most popular option for unfinished floors, there are times when you might want (or need) to choose a different style. (Please note that for the sake of making the edge profiles visually clearer, the photos below do not show endmatched board ends; however, our flooring is endmatched unless otherwise requested). Read on to learn more:
The square edge profile is the most common edge profile for floors that will be finished on-site. With a square edge, the floorboards fit flush together, creating a completely flat surface. The floor boards abut one another snugly- there is no groove where the boards join together on the floor. The square edge profile is only available on floors that will be site sanded and finished.
A beveled edge is necessary on all four sides of the planks of any prefinished floors, as this allows the floor boards to be installed without sanding, accounting for any variation in milling tolerances. A micro-beveled edge is the smallest beveled edge available and will compensate for any minor differences in the thicknesses of the flooring boards, helping to make a smoother transition from one board to another. Because there is a tiny bevel, this can be felt when walking on the floor and the groove is capable of catching dust. A beveled edge also adds a subtle visual outline to the edge of each plank.
A classic for wall and ceiling paneling, a v-match or v-groove edge creates the look of a chamfered edge, where the edges of two adjoining boards slope downward toward the tongue.
A shiplap edge is a traditional method of joining two boards that allows the profile of each board to partially overlap that of the board next to it, creating a channel that provides for weather protection and allows for some dimensional movement.
Other profiles not pictured above that we can do are beaded edge, bullnose edge, cove, and quarter round, which are popular on shoe or base molding. We can also make base molding to match your wood flooring. Give us a call today and let us know what you need. (800) 928-9602.
Join us for our sawmill tour! Connecticut’s largest sawmill, Hull Forest Products, will host free sawmill tours of its forest products manufacturing facility in Pomfret Center, CT on Saturday October 19, 2019 from 8 am to 2 pm. Learn about forest management, timber harvesting, and wood manufacturing, and watch as local timber is transformed into finished products before your eyes. Observe the forest-to-floor process and develop a greater understanding of where local wood products come from and how they are made. Participants will also learn how using local wood helps conserve local forests.
This is a great “how it’s made” tour for all ages, free and open to the public, offered in conjunction with The Last Green Valley’s Walktober.
Clients came to architects David Burdett and Stefanie Werner of DAS Studio in NYC with a design dilemma: their lakefront house did not take advantage of the property’s views. And the building was divided into many small rooms, creating awkward spaces that were not functional for contemporary living. The clients wanted a clean, light, and modern aesthetic, but they also wanted to pay tribute to their home’s rural setting and past.
The solution that DAS crafted involved gutting the house to create new, larger interior spaces that maximized the lake views. To honor the homeowner’s modern aesthetic while simultaneously acknowledging the home’s rural location, they came up with the idea to use a very traditional wood floor, wide plank pine flooring, but to finish the floor with a white stain for a light, clean, modern look. The homeowners, who were both actively involved in researching and selecting the products used in their home, turned to a local sawmill, Hull Forest Products in Pomfret, Connecticut, to make their wood floors. Hull Forest Products, which ships its floors mill-direct nationwide, was able to supply wide pine floors up to 19 inches wide with plank lengths of 12+ feet.
To achieve the look shown above, the floor was stained with one coat of Duraseal Country White. Then the floor was lightly buffed and sanded, and another coat of Country White was applied. The floor was then finished with four coats of Duraseal Traffic water based poly, satin finish. The grain pattern of the pine floors and the white coloring were a perfect match to the project’s design criteria.
To link the three floors of the house functionally and aesthetically, the homeowners commissioned custom thick stair treads from Hull Forest Products, who made them from the same wood used on the floors. The stair treads are a perfect match for the floors, and they create a seamless flow between the home’s three levels. The stairs function as a bridge between floors and time periods, for, as Burdett points out, “the stair design contrasts the chunky heaviness of the solid wood treads with the slender detailing of the [modern] steel stringers and balustrade.”
The completed house, with work done by West Mountain Builders of Washington, Connecticut, displays the successfully executed design and vision in every photo. As Burdett says, “It is a contemporary renovation of an older house, working with existing proportions and heights to achieve a contemporary living space that is respectful of the original house.” The home is a poster child for how to reconfigure an old house to be a gracious and suitable host for a whole new generation.
Choosing wide plank flooring? Here are five points to keep in mind.
1. Know the size of your project. When choosing wide plank flooring, first estimate the square footage you will need based on your room’s dimensions, then add 10-15 percent, depending on the shape of the rooms. Your sawmill or supplier will need to know your square footage needs to determine whether they have enough material in inventory to process your order ASAP. Also be sure your site conditions are appropriate for wood flooring (for example, installing solid wood floors below grade is not recommended).
2. Think about wood species. Spend some time browsing photos of different wood species, and learn about the properties of the woods. Are you choosing a species of wide plank flooring that makes sense for your needs? (If you are a perfectionist who can’t stand the look of distressed floors, you probably want to go with a harder wood that won’t show wear easily, like Ash, Red Oak, White Oak or Maple.)
Don’t get too hung up on the color of a particular floor you see in a photo, as the same wood can look very different depending on the finish you choose. Applying a stain can also change the color of a floor dramatically. You may want to experiment with different finishes to make sure you get the look you like best. At our sawmill, Hull Forest Products, we offer free unfinished samples – just go into one of our species galleries, click on a photo, and select the “more details” button to order samples of any floor.
Figure 2, below, shows the range of coloration between various types of clear satin sheen finishes. The finishes were applied to samples of our unfinished Select grade White Oak flooring.
3. Consider grades of wood when choosing wide plank flooring. Once you’ve decided on a species of wood, you’ll have a choice of grades within that species. All of our flooring grades perform well; the grade is purely a matter of style and cost. We call wood with clear grain and few to no knots “Select” grade. Wood with natural character markings like knots or bark pocket is called “Natural” grade. Premium grade is a midpoint between these two grades.
4. Consider plank widths. Plank widths affect the price of your floor and they have a big visual impact as well. Choosing a range of plank widths (known as “random widths”) is less expensive than requesting floor boards that are all 7″ wide, for example. This is because the material does not have to be sorted as much or ripped to 7 inches. Figure 3, below, illustrates the look of a floor with random widths. The plank widths are a mix of 9-14 inches.
Compare the look of the random width floor boards in Figure 3 to the floor shown in Figure 4, below, which features plainsawn White Oak floor planks that are each 10 inches wide. This gives you an idea of the visual impact of random widths vs. equivalent widths.
5. Do you want unfinished wood flooring or prefinished wood flooring? In some cases, such as an apartment in a high rise that doesn’t allow on-site wood finishing, this question may already be answered for you. It may depend on whether you are building a new home or already living in an existing one. The up-front cost of prefinished flooring is higher. On the other hand, if you are hiring a professional to finish your floor on site, there is a cost and an inconvenience factor associated with that, too. Some people prefer the look of a site-finished wood floor because it will have a snug, square edge with no bevel, compared to a prefinished floor, which will have a slight microbeveled edge on the long sides of the planks. You also have a greater range of finish options when site-finishing your wood floor. It’s up to you, so weigh your options.
As always, we are here to answer your questions! Happy browsing, and when you’re ready to find the perfect wood floor for your home, give us a call or send us an email. 1-800-928-9602 Browse wide plank wood floors anytime at hullforest.com.
The first floors we milled at Hull Forest Products nearly fifty years ago were wide pine floors, and wide plank pine continues to be one of our best selling wood floors for kitchens and other rooms. New England homeowners (and many others with antique, farmhouse, or period inspired homes) love traditional wide pine. There is something about the width and length of the planks, the large sound red knots, and the patina that develops that makes a wide pine floor charming. The floor has an heirloom quality.
Customers often come to us looking for a floor that emulates the look and feel of old pumpkin pine or heart pine at a reasonable price, so we show them how our clients have chosen to finish their new wide pine floors to mimic the look of an antique floor. See Figure 1 above for an example, and check out our pine flooring gallery for many others.
Some of you may be familiar with the living history museum, Old Sturbridge Village. They used our wide pine floors for their Oliver Wight Tavern Building. If you get a chance to visit there, be sure to check out this floor (shown in Figure 2 below). It is an interesting example as it had no finish applied at all and has been left to weather the heavy public foot traffic in the buff.
We source our flooring grade pine from the historic Myers Pond and Yale University Forests in Connecticut, harvesting only during the cold winter months so we get the best color retention. We mill our wide pine floors from logs predominantly twelve feet and longer, selecting for even growth and live red knots.
Wide pine flooring lovers are often history buffs, so you may be interested to know that the Eastern White Pine tree played a role in the American Revolution. Because it grows so tall, Eastern White Pine has long been used for the masts of ships, and the British Navy tried to reserve the tallest White Pines in the colonies for the masts of British naval vessels. When an act to this effect was enforced in New Hampshire, it outraged the colonists. Though forbidden to cut “any pine tree of the growth of 12 inches of diameter,” it became unfashionable to have floorboards in one’s home that were less than 12 inches wide.
In 1772 a sawmill owner in Weare, New Hampshire was arrested and fined when white pine logs with the king’s broad arrow mark were found at his mill. He and a group of about 40 townspeople rioted, attacking the sheriff and his deputy and literally running them out of town in what became known as the Pine Tree Riot. This act of rebellion against British authority was an inspiration for the Boston Tea Party, which took place the following year.
For those of you who appreciate the “story” that boards can tell, see figure 3, below. This is a truly unique pine board with a very old pruning mark that was revealed when the log was sawn. (Thanks to Tom Fletcher in our flooring shop for spotting this.) The flat dark lines at the ends of the knots indicate where the tree was pruned. As you can see, the tree healed quickly and went on to produce clear grain. This board is 24″ wide and comes from a tree with an estimated age of 125-175 years.
Visit our gallery of wide plank pine floors for more information and to browse photos showing how the application of stains and/or finishes can change the look of a wide pine floor.
For quotes or samples, email us or call 1-800-928-9602.
Thinking about installing a wide plank wood floor in your kitchen? You’re not alone. Adding wood flooring is one of the most popular kitchen upgrades. And homeowners adding wood flooring are likely to see a return on their investment. According to the National Association of Realtors, homes with real wood floors are easier to sell, sell faster, and sell for more money than homes without them.
Wood Floors Establish A Tone
Wood adds warmth and interest to a kitchen like no other floor covering can. Because floors are generally the largest visible canvas in your kitchen, they set the backdrop for your furnishings and the tone for the space. Wood floors connote quality and craftsmanship, and wide plank floors can be used to convey a sense of luxury or history. (Retailers know that customers associate wood floors with quality, so they will often upgrade stores by installing wood flooring in key areas.) Installing wood flooring in your kitchen immediately raises its profile.
Since durability is especially important in high-traffic areas like kitchens, we recommend the use of harder woods such as red oak, white oak, hard maple, hickory, and ash wherever wear is a concern. But some folks find wear charming and they want a wood floor that will develop a patina more quickly. It really depends on your tolerance for dings, dents, and wear. In an old house you may want to choose a floor that looks like it belongs there, such as the wide pine kitchen floor shown in Figure 2.
Choosing a contrasting tone floor is one way to go, as shown in figures 1 and 3. On the other hand, if you love the wood tone of your kitchen cabinetry and want to build on that color, consider choosing a similar wood tone for your floor.
You can also add interest and character to your kitchen with rustic or figured wide plank wood floors. The owners of the New England kitchen shown in Figure 5 chose natural grade Ash wood flooring for its durability as well as for its character markings and color variation–then they stained the floor to emphasize the open grain and achieve a darker tone that suited their tastes. The result was a kitchen wood floor with character that has proved to be one of our most popular wood floors.
Looking to contrast darker cabinetry and finishes with a lighter colored wood floor? Check out the pale White Oak kitchen floor shown in Figure 6. The homeowners chose a lighter tone floor to contrast with their cabinetry and trim and went with all five inch planks rather than random widths in order to emphasize the contemporary design of their home.
In case you need more reasons to choose a wide plank wood floor for your kitchen, don’t forget that wood floors have an exceptionally long service life, which makes them an attractive investment. Solid wood floors have a service life of 100+ years, and they can be sanded and refinished many times as homeowner tastes change. And that’s just one advantage.
Environmental Advantages of Wood Floors
Wood is a renewable and eco-friendly building and finish material. Solid wood floors require less energy to produce than any other type of floor covering, and they hold up to the scrutiny of life cycle analysis. Choosing responsibly sourced wood floors helps conserve working forests, which provide ecological benefits in the form of enhanced air and water quality, wildlife habitat, and carbon sequestration. Learn more about what makes wood good.
The lengths of the floor boards you choose for your room will have a big impact on the overall look of your floor. Longer plank lengths create a clean visual line because there are fewer end or butt seams/joints (places where the ends of the boards butt up against each other). In fact, depending on the dimensions of your room, you might be able to eliminate butt seams all together by using long planks. We frequently get requests from clients looking for long planks in order to avoid butt joints on their floor.
In contrast, using shorter planks will result in more end seams on your floor, and if you go with especially short boards, you will get a patchwork effect. See figure 2, below:
At Hull Forest Products we offer two plank length classes: long and extra long. Long is our standard length class, which features much longer average plank lengths than other manufacturers (generally 3 to 8 feet long), but at the most budget friendly price. Extra long (generally 4 to 10+feet with a 7 foot+ average plank length) is for those who want an extra luxurious long and wide plank floor.
To get long and extra long plank lengths, we have to start with very high quality timber so we can saw it full length off the log without having to cut around defects. Most wood floors out there today feature shorter plank lengths because they are made by cutting around defects in lower quality wood.
Long and wide floor planks are our specialty; please let us know what we can make for you. 1-800-928-9602.
The owners of this New Hampshire timber frame home wanted a neutral tone wood floor and they came to Hull Forest Products for select grade sapwood-only Ash wood flooring, which they chose for its hardness, beauty, and–most importantly–its neutral “blonde” color. They did not want their flooring to compete or clash with the warm color of their Cherry cabinetry and Douglas Fir trim. To preserve the pale color of the Ash floor, they finished the floor with Arboritec 20, a clear water-based satin poly finish. A water-based poly provides a clear coat that will not amber with age, so it is a good choice for those interested in pale colored wood floors.
“We chose this product primarily because it is the clearest poly finish available,” said the homeowners. “We did not want to use an oil-based poly because we thought the yellow discoloration that an oil-based polyurethane finish acquires with age would obscure the blonde wood color and clash with the reds in the frame, trim, and cabinetry.” And they have been very pleased with the results. The finish, which was put down in four coats, has proven to be very durable.
The husband and wife team behind this home first drafted a design for their dream timber frame, and brought it to Bonin Architects, who turned the idea into a beautiful home plan. Next they called on Timberpeg to cut their home’s frame from Douglas Fir, and on builder Old Hampshire Designs to put up the frame and shell and make it weather tight.
The couple joined forces to act as general contractors for their home, and also did much of the subcontracting (including the interior framing, electrical, and plumbing) while simultaneously holding down full-time jobs. Though challenged to find the time necessary to complete their home, the result was a labor of love and a beautiful modern interpretation of an Arts & Crafts home.
You can view more photos of this home in the Hull Forest Products Ash Flooring Gallery and you can check out the photos at our profile on Houzz.com.
Have questions about our wood floors? Contact us 1-800-928-9602.
During a recent expansion to our offices here at Hull Forest Products, we had the fun of choosing what kind of floor we would lay down. Ah, the perks of being a sawmill! We chose Curly Birch, and we videotaped the installation, sanding, and finishing. We have a talented team here at HFP, and our flooring consultant Greg Anderson (who installed hardwood floors in a previous career) installed the floor. Another one of our floor experts, Jon Ramos, coordinated the video so you could learn about the process. Enjoy!
Looking for prefinished wide plank flooring? Perhaps you don’t have the time or patience for a site-finished floor, but you want the durability and quality of a site-finished floor. All of our wood floors are available either unfinished or prefinished.
We can accommodate wide board and long board orders and every floor is custom finished with your choice of stain color and sheen level. The finishes are environmentally friendly and there is no off-gassing on site. This could quite possibly be the easiest floor installation you’ll ever know.